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Sage 200 Manufacturing

A powerful manufacturing solution, Sage 200 Manufacturing enables you to track supply chain activities in detail, from end to end. It enables you to maintain maximum productivity while ensuring profitability.

  • Receive the information you need to manage and control your business more effectively
  • Maintain maximum productivity and increase customer satisfaction and profitability
  • Whether you are primarily a manufacturer or simply need some manufacturing capability, it supports assembly, repackaging of bulk items, resource planning, scheduling work and materials

 

Overview

Sage has worked closely with customers and partners to create a manufacturing solution that provides the things to support your business’s production processes. We also offer add-ons, which can meet more bespoke requirements.

  • Track supply chain activities in detail, from end to end. It enables you to maintain maximum productivity whilst increasing profitability.
  • Get the information you need to manage and control your business more effectively.
  • Whether you are primarily a manufacturer or simply need some manufacturing capability, it supports assembly, repackaging of bulk items, resource planning, scheduling work and materials.
  • Use Sage 200 Manufacturing to batch manufacture items or as one-off jobs, or both.
  • Sage 200 Manufacturing supports mixed-mode production environments including Job Shop, Batch and Semi-Process, Make to Stock and Make to Order. These all help to reduce lead times and optimise your internal operations, increase quality and thereby boost customer satisfaction.

 

System Manager Module

  • Standardise settings across different production areas within your business and across the individual modules
  • Sage 200 Manufacturing is able to issue Certificates of Conformity, making it easier for you to monitor quality standards and take the required actions to ensure you manufacture products of the highest quality, to meet the expectations of your customers at all times
  • Stores master records for machine and labour resources and holds a library of production operations

 

Estimating Module

  • Use the Sage 200 Estimating module to manage production for one-off jobs or non-repetitive batch production:
  • Create detailed estimates, outlining each stage of the production
  • Create estimates quickly, using a default production stage
  • Create many estimates for one customer at one time
  • Enter estimate costs (base currency only) for each stage of the job, under various job cost types
  • Convert estimates to sales orders, works orders or BOMs

Planning Module

  • Use the Sage 200 planning modules to collate production demand and generate a list of recommendations to satisfy that demand.
  • Sage 200 Make to Stock: use the Sage 200 Make to Stock module to manage items that you want to make to stock, independently of demand
  • Sage 200 Sales Forecasts: Use the Sage 200 Sales Forecasts module to manage items that you require to stock, based on forecasts of future sales
  • Sage 200 Master Production Schedule (MPS)
  • View the inventory of work created by the Sage 200 MPS module
  • Generate recommendations for buying (raising purchase orders) or making (raising works orders) stock they can be amended, filtered and sorted, combined or split and then automatically create Purchase and Works Orders, saving time and eliminating the need to manually key data.
  • Recommendations are made considering: lead times, stock levels, work in progress, on order quantities, minimum levels, batch sizing rules, stock locations.
  • View a list of predicted stock for all or a range of products in each time period. If Sage 200 is using multiple locations, you can also look at a range of products from an individual warehouse. You can see stock predictions for products below minimum level, those with negative stock, or those above maximum level.
  • Sage Graphical Planner: use the powerful graphical planner, powered by Preactor, the market leading specialist for planning and scheduling software, alongside the Sage 200 MRP module.

Works Order Module

  • Create batch or one-off works orders manually, or update automatically generated orders
  • Link works orders to sales orders
  • Allocate and issue stock to works orders
  • Manage picking lists and produce works order documentation
  • Manage sub-contracting operations for batch works orders
  • Manage scrapping of failed components and items and substitution of alternatives
  • Cost batch works orders to compare planned and achieved costs
  • Complete and close works orders, passing accurate production costs to the inventory

Operations Times Module

Use the Sage 200 Operation Times module, alongside the Sage 200 Works Orders module, to record shop floor operation times retrospectively or in real time.